L14AM  long butt weld ferrule

L14AM LONG BUTT WELD FERRULE


Web browse for the list price of the 1 X 1" 316L ferrule $15.00. Our 316L baseline below  $8.05 DOMESTIC, IMPORTED $2.00. Posted 11/20/2010.
WHY PAY HIGH RATES FOR  3A QUALITY SANITARY FLUID EQUIPMENT USED IN THE
FOOD, BEVERAGE, DAIRY, PHARMACEUTICAL & COSMETIC INDUSTRIES?
5 minutes process time per part ($15 per part / 5 minutes = $3.00 per minute, implying $3.00 x 60 minutes = $180 per hour).
BROWSE THE FOLLOWING FOR FURTHER DETAIL: [14WMP] [21MP] [22MP] [Ferrules]

Manufacturing Alliance Associates, Inc.
720 Maple Street, East Aurora, New York 14052-1012   716-652-4510
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SECURE CREDIT CARDSSECURE WIRE TRANSFERS      

L14AM-1.0-316-7 LONG BUTT WELD FERRULE PROCESS ANALYSIS
[L14AM Op-1 video]  [L14AM Op-2 video]





L14AM-1.0-316-7 PROCESS ANALYSIS


RAW MATERIAL:
316L STAINLESS STEEL BAR 2.00 DIAMETER BAR
ASTM-A276, ASTM-A479, AMS 5648, AMS 5653, AMS-AQ-S-763, ASTM-A182
12 FEET LONG BAR WEIGHT 130 POUNDS
PURCHASE PRICE $468
$3.60 PER POUND
RAW MATERIAL COST PER PART $4.22

2" DIAMETER SLUG
1.125'' OAL
0.04'' ROUGH STOCK
0.122'' CUT OFF WIDTH
1.287'' IN PROCESS SLUG
1.173 #s
NET SHAPE
1.125'' OAL



0.197 #s
DELTA




0.976 #s
RECYCLED MATERIAL




83.2%

RECYCLED MATERIAL:

$1.20 PER POUND

RECYCLED MATERIAL PER PART $1.17

MACHINE TOOL:

TURNING CENTER FANUC OiTB CONTROL 2-AXIS, 20 HP, 130 FT LBS TORQUE, 145 PSI, 12 STATION TURRET

SINGLE SPINDLE TURNING CENTER TOTAL CYCLE TIME 189.6 SECONDS (3.16 MINUTES)

SECONDARY OPERATIONS INTERNAL TO CYCLE TIME - IDENTIFICATION MARK, WASH & RINSE & DRY, AND PACKAGE.
$60.00 PER HOUR SHOP RATE
5.000 MINUTES CYCLE TIME
WITH SETUP + ALLOWANCES PER PIECE FOR 1 MAN 1 MACHINE
12 PARTS PER HOUR
PROCESS COST PER PART $5.00

DOMESTIC 316L baseline below is $8.05 @ $60/hour
IMPORTED 316L baseline below is $3.90 @ $16/hour


CNC MACHINING PROCESSES:

MACHINING OPERATION 1 - 36'' BAR LENGTHS WITH BAR PULLER
CYCLE TIME  141.0 SECONDS (2.35 minutes)

                                                                ROUGH TURN
                                                                0.843 DIA DRILL
                                                                ROUGH BORE
                                                                FINISH BORE 16 Ra
                                                                FINISH TURN 32 Ra
                                                                CUTOFF
                                                                BAR PULLER

MACHINING OPERATION 2 - BORE SOFT JAWS HAND LOADED
CYCLE TIME 48.6 SECONDS (0.81 minutes)
                                                                ROUGH FACE
                                                                FINISH FACE 32 Ra
                                                                TREPAN 32 Ra
                                                                ID EDGE BREAK 32 Ra


SUMMARY 1 MAN 1 SINGLE SPINDLE MACHINE ANALYSIS: $60.00 PER HOUR SHOP RATE 12 PARTS PER HOUR
.
+$4.22 RAW MATERIAL COST PER PART
-$1.17 RECYCLED MATERIAL PER PART
+$5.00 PROCESS COST PER PART
USA BASELINE PRICE PER PART $8.05
TARGET PRICE $?.??

[L14AM Op-1 process video]     [L14AM Op-2 process video]




FAMILY-OF-PARTS BS14AM, L14AM, AND 14WMP.
OEMs, distributors and end users, call 716-652-4510 or email for further information.

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