Methods Engineering CNC Programming
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Fundamental and Advanced
Manufacturing Engineering Services

Manufacturing Alliance Associates, Inc. 720 Maple Street, East Aurora, New York 14052-1012  716-652-4510
Continuously evolving, resulting in faster customer response time for increased machine tool and cutting tool utilization, and shorter cycle times.
Since 1993 implementing technology for businesses where resources are non-existent or during a growth initiative.
BENEFIT PROVIDER FOR PROBLEMS, PROCESSES, PROJECTS AND PEOPLE.

[Standardization]: ''the development and implementation of concepts, doctrines, procedures and designs to achieve and maintain the required levels of compatibility, interchangeability or commonality in the operational, procedural, material, technical and administrative fields to attain interoperability.''
[CNC Programming Services] [Entry Level CAD/CAM] [Post Processors] [Simulation] [Machining Parameters] [Thread Mills] [Home]

QUANTIFIED PERFORMANCE FOR CAPITAL EXPENDITURES
PROJECTS RANGING FROM $1,000 TO $5,000,000
BTR CARD $1K         INGERSOLL MASTERHEAD $5M
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Largest project $5M as a senior advanced manufacturing engineer for a fortune 500 for a 5-sided heavy machining project on a gantry.
MOTION CONTROLS MANUFACTURER  - END USER
MACHINE TOOL DISTRIBUTOR - CUSTOMER

PROJECT - FAMILY OF PARTS MACHINING

CORE PRODUCT FAMILY-OF-PARTS PROCESS STANDARDIZATION
Most interesting project $0.5M as a manufacturing engineering programmer for a 150 employee company with $25M in annual sales.

[ PROJECT BASELINE PART DETAIL ]

RESULT: $20 main component to a $156 assembly cycle tested and shipped for $800 to $3,200.




CAM SCREW MACHINE TOOL BUILDER - END USER
MACHINE TOOL DISTRIBUTOR - CUSTOMER

PROJECT - 24 HOURS BUILD TO ORDER

CUSTOM WORKHOLDING
INTERACTIVE PROGRAMMING SOLUTION

ISSUE: improve response time to market demand for screw machine cams machined in-house on conventional machine tools.

METHOD: purchase a new CNC vertical machining center, integrate custom hydraulic fixtures, and develop and debug a family-of-parts program to generate the CNC programs transparently to the cell machinists with zero setup time and with lots sizes of 1 to many.

RESULT: standard cams shipped in 24 hours and custom cams shipped in 4 working days.


MOTION CONTROLS MANUFACTURER  - END USER
CAD/CAM OEM - CUSTOMER

PROJECT - EXISTING CNC PROGRAMS CONVERSION

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SNOWMOBILE RACING COMPONENTS OEM - CUSTOMER & END USER

PROJECT - 4 AXIS HELIX MILLING ON EXISTING EQUIPMENT

FAMILY-OF-PARTS
G-CODE PROGRAM

BORON NITRIDE MANUFACTURER'S ENGINEERING DEPT. - CUSTOMER & END USER

PROJECT - QUANTIFIED MACHINE TOOL JUSTIFICATION


JOB SHOP - CUSTOMER & END USER

PROJECT- DNC NETWORK INSTALLATION & TRAINING


Education, Training & Practice
Methods    CNC Programming    Tool Design    Design Drafting    Setup & Operation   QA   ERP    CAD/CAM
If you always do what you have always done, you will always get what you always got.
Improvements are achieved through education, training and practice.

       

Fanuc    Haas    Siemens    Heidenhain    Seicos    Meldas    Dynapath    Allen Bradley    Acramatic    Mazatrol   PC-Based
Haas    Mazak    DMG    Index    Ingersoll    G&L    Citizen    Star    Toyoda   Hitachi   Doosan    Parpas    Soraluce

Alibre   
AutoCAD    Solidworks    Rhino3d    UG    Cadra    CADDS
GibbsCAM    Esprit    PartMaker    MF Programmer     ShopCAM    APT   Compact II   Nicam
Vericut    MachineWorks   Predator
Education
State University of New York at Buffalo
    Bachelor of Science
    Associates in Applied Science

Training

D.P. Technology Corp., Matthews, NC
    Esprit Solid Mill, Solid Turn, Solid Mill Turn Programming
 
Quick Mill Inc., St. Petersborough, ON Canada
    QuickMill Gantry Machining Center Fanuc Programming
 
Ingersoll Cutting Tools, Rockford, Illinois
    Product & Technology Seminar
 
Haas Factory Outlet, Fiarport, NY
    Machining Center Programming
 
Insyte, Buffalo, NY
    Lean Manufacturing
 
DMG America Inc., Charlotte, NC
    DMG MF Programmer 3D, Siemens 840D Programming,
    Gildemeister Twin Technology
 
Shoptech Software Corporation, Glastonbury, CT
    E2 Enterprise Resource Planning
 
Mazak Corporation, Florence, KY
    Mazatrol M-32 CNC Programming
 
CGTech, Moog Inc., Human Resource Development Center, E. Aurora, NY
    Vericut 3D Solid Model NC Verification
 
Sirius Systems Corporation, San Jose, CA
    NC Verify 3D Solid Model NC Verification  & Machine Simulation
 
Unigraphics Solutions, Moog Inc., Human Resource Development Center, E. Aurora, NY
    V13. Solid, Drafting, Assemblies, Advanced Manufacturing , Parametrics
 
Shop Systems Inc., Fort Wayne, IN
    Shopcam CAD/CAM Graphic & APT Programming
 
Toyoda Machinery USA Inc., Arlington Heights, IL
    Fanuc 15M NC Programming
 
SME St. Paul, MN
    Effective Manufacturing Cells
 
University of Wisconsin-Madison, College of Engineering
    Laser Material Processing
 
Dresser- Rand, Inc., Olean, NY
    Total Quality Awareness Training
 
Dale Carnegie & Associates Inc., Olean, NY
    Effective Speaking & Human Relations
 
McDonnell Douglas, St. Louis, MO
    Basic 2D Unigraphics, 3D Design & Drafting, CAM I, CAM II
 
Index Corporation, Melford, CT
    GS42 Mill/Turn Siemens C200 NC Programming
 
Moog Inc., Human Resources, E. Aurora, NY
    Interaction Management, Supervisory Skill-Building
 
Computervision Corporation, Bedford, MA
    CADDS-4 Numerical Control , Mechanical 2D & 3D Design
 
Moog Inc., Human Resource Development Center, E. Aurora, NY
    Geometric Dimensioning & Tolerancing
 
Moog Hydra-Point, Cheektowaga, NY
    Vertical Machining Center Setup & Operation, Hydrapath Programming
 
Manufacturing Data Systems Inc., Ann Arbor, MI
    Compact II NC Programming
 
Cincinnati Milacron, Cincinnati, OH
    CNC Lathe Setup & Operation, Acramatic Programming


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