Hydraulic servo valves 1000 psi

1000 PSI HYDRAULIC SERVO VALVES


Manufacturing Alliance Associates, Inc.
720 Maple Road, East Aurora, New York 14052-1012   716-652-4510
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Since 1993 CNC Programming and Tool & Fixture Design for parts simple or complex, small or large, round, flat and irregular shapes drawn,
extruded, cast, forged or welded, providing temporary manufacturing engineering services when resources are constrained or nonexistent.
CNC PROGRAMMING           TOOL & FIXTURE DESIGN        PROCESSING METHODS
| Aerospace & Defense | Oil & Gas | Power Generation | Automotive | Machinery | Industrial | Job Shop |
| www.mfgaa.com | dennis.grzymala@gmail.com | Dennis Grzymala | 716-652-4510 |
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Simply applying current technology to attain the gains where tasks are completed in minutes not hours, hours not days, days not weeks, weeks not months.
.QUOTE AND INVOICE BY THE PART, PROJECT OR HOUR [Home]
  UNION & NON UNION ENVIRONMENTS

Apply lean manufacturing machining technology on aluminum hydraulic servo valve body family-of-parts to reduce lot size,
number of machining operations, setup time, run time, queue time, and lead time, and increase inventory turns.

APPROACH:
  • horizontal machining center with pallet shuttle
  • workholding and tool holders and cutting tools
  • custom macro B and parametric programming
  • automated workpiece and tool probing
  • broken tool detection

RESULT:
$20 (labor + material) main component to a $156 assembly cycle tested and shipped for $800 to $3,200.

BASELINE PART

BASELINE PART NOMENCLATURE


FAMILY-OF-PARTS      FAMILY-OF-FEATURES      FAMILY-OF-TOOLS      FAMILY-OF-MACROS (FANUC CUSTOM MACRO "B")
COMMERCIAL ALUMINUM ALLOY BAR STOCK CUT TO DIFFERENT LENGTHS
SAME WORK HOLDING JAWS FOR PALLET 1


  • 6 SIDES MACHINED IN 1 OPERATION WITH 1 PALLET SHUTTLE.
  • 3 SIDES PER PART; 8 PARTS PER PALLET; 2 PALLETS.
  • 48 WORK OFFSETS (X, Y, Z & B AXES); 24 PER PALLET.
  • PALLET 1 AND PALLET 2 WITH AUTO LOADED WORK OFFSETS AND PALLET 2 AUTO PROBED WORK OFFSETS.
  • 120 MAGAZINE WITH PROGRAMMED AUTO LOADED TOOL OFFSETS
  • QUICK CHANGE VISE JAWS; PALLET 1 SAME JAWS FOR ALL PARTS IN FAMILY.
  • WORK AND TOOL PROBING.
  • BROKEN TOOL DETECTION.
  • UNATTENDED MACHINING (GHOST MACHINING).
  • LOAD IDLE PALLET WHILE  OPPOSITE PALLET IS IN CYCLE


 PHASE 1 IMPLEMENTATION
 

PHASE 2


PHASE 3

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