HIGH SPEED MILLING TOOLING AND PRODUCTION MAGAZINE.
HSM DIE & MOLD CUTTERS
Ramp closed and open pocket and contour milling mild and stainless steel and titanium and hastelloy materials.
HIGH SPEED MILLING 81% LESS TIME
- COST PER PIECE REDUCTION THROUGH HIGH SPEED CNC MACHINING WITH DIE & MOLD INDEXABLE CARBIDE 3 FLUTE END MILL.
- FLAME CUT SA-516 GR-70 MATERIAL.
- 3000 RPM, 300 IPM, 0.044 D.O.C., FULL W.O.C.
- ACHIEVING AN 81% CYCLE TIME REDUCTION.
- PROGRAM SIMULATED AND VERIFIED WITH LESS THAN 17 MINUTES CYCLE TIME REMOVING 148 CUBIC INCHES OF MATERIAL.
MILLTURN FANUC 31i-B MANUAL PROGRAMMING.
Machine Tool Bulider Concurrent Engineering
- With assistance from your MACHINE TOOL BUILDER, recommend manually program a core product in one operation currently performed in multiple operations on 2-axis lathes and 3 axis mills.
- Use your proven existing tooling and machining parameters in Fanuc, Mazak, Okuma, Haas, etc... controls programmed in EIA / ISO industry standard.
Core Products Carry Over
- Use the proved out manual program baseline part as a template and copy and edit it to create additional core product part programs that meet the machine's constraints.
No Additional CAD/CAM Investment
- No need for a $10K to $35K high end CAM System or special computer hardware or the experienced skilled labor for off-line programming.
ADVANCED MANUFACTURING engineering quantitative methods
CNC Machine Tool Capital Expenditure Justification
- Heavy machining Industry compressor split halved cases & barrels.
- Sr. Mfg. Engineer Advanced Mfg Engineering project 55.0MM 3 years modernization program.$5.0MM traveling table bridge project (Ingersoll Masterhead).
- Case bay existing machine utilization analysis: traveling column and table planer mills, floor and table boring mills, radial drill presses, line bar boring equipment, and vertical table lathes.
- 3 observations per shift 2 shifts 5 days a week 6 weeks.
- 180 observations ±3 sigma 99.73% confidence level.
Quantitative Methods
"Without data you're just another person with an opinion", W.Edwards Deming, Data Scientist.
Eliminate forgings & castings. reduce inventorY, lead time & lot size. build to market demand.
pre-1985 mill 3-axis hydraulic & ELECTRo-mechanical tracers
Aircraft Hydraulic Actuators
- Contour mill simple or complex geometric shape parts with flat, round and irregular surface forms.
- Machine blanks from certified billets and commercial grade materials, holding the typical +/-0.015 tolerances for defense and commercial industries.
- Use simple low end 3-axis simultaneously contour milling software.
- Use older, worn, less accurate machining centers for blanking.
- Design & build custom work holding fixtures with work-in-progress diamond/dowel service areas in 2 or 3 manual index positions or in all 4 quadrants if necessary.
- Bench work the indexed areas like blending flashing while cycling machines semi-unattended.
- Machine off service areas and complete machining process.
"he that gathereth by labour shall increase."
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"Behold that which I have seen: it is good and comely for one to eat and to drink, and to enjoy the good of all his labour that he taketh under the sun all the days of his life, which God giveth him: for it is his portion. Every man also to whom God hath given riches and wealth, and hath given him power to eat thereof, and to take his portion, and to rejoice in his labour; this is the gift of God."